DC-Way

DC-Way is a direct-current busway solution currently in development for applications such as battery energy storage, EV charging infrastructure, and other DC power environments. Full technical specifications and product documentation will be added once available.

For immediate project needs, please contact the LS Busway team to discuss available product options, application requirements, and expected documentation timelines.

DC Busway flyer (7)
In Development
Product Status
Available on request
Technical Data
Available on request
Fault Rating
DC
Power Type
Available on request
Conductor Options
Available on request
Protection Rating

Flexible Configurations for any Situation

LS Busway's Ex-way is a totally enclosed, non-ventilated, true-sandwich design rated at 600V and engineered for demanding power distribution needs. This advanced busway system supports current ratings from 630A to 6000A and is available with either copper or aluminum conductors. 

Designed for both performance and durability, Ex-way busway features an all-aluminum, two-piece housing that provides excellent mechanical strength and superior heat dissipation. This makes it a reliable busway solution for a wide range of commercial and industrial applications. 

The Ex-way busway system is capable of handling up to AC 1000V.  When paired with our high-performance joint kit, the large, connected surface reduces contact resistance and meets NEMA 3 weather-resistant standards. Depending on your project requirements, LS Busway's Ex-way is available with interior or exterior NEMA 3R-rated housing, or NEMA 1 for indoor installations.

DC Busway flyer (7)
DC Busway flyer (7)

Product in Development

  • DC-Way is being developed for direct-current power distribution applications.
  • Approved voltage, current, conductor, protection, and short-circuit ratings will be added when finalized.
  • Contact LS Busway for current availability and project-specific guidance.

Technical Specifications

DC-Way is currently in development. Approved product configurations, voltage and current ratings, conductor options, protection ratings, installation details, and technical documentation will be published when available.

For immediate project needs, contact LS Busway to discuss application requirements and current availability.

Product Resources

  • Full Technical Specifications
  • Available Variants
  • Certifications and Compliance
  • Engineering Documents
Full Technical Specifications
Product documentation is available upon request. Contact LS Busway for the latest product literature, technical data, and project-specific documentation. 
Available Variants
Product documentation is available upon request. Contact LS Busway for the latest product literature, technical data, and project-specific documentation. 
Certifications and Compliance
Certification and compliance documentation may vary by product, configuration, and project requirements. Please contact LS Busway to request the applicable documentation for your project.
Engineering Documents
Product documentation is available upon request. Contact LS Busway for the latest product literature, technical data, and project-specific documentation.
Specifications
Full Technical Specifications
Reference values per UL 857. For job-specific values, see test reports linked in the Downloads section.
Electrical
Rated Voltage AC ≤ 600 V (1000 V option per flyer)
Rated Current Continuous 250 / 315 / 400 / 500 / 630 / 800 A
Rated Frequency - 50 / 60 Hz
Short-Circuit Withstand Icw, 1 s up to 150 kA RMS sym.
Peak Withstand Ipk up to 330 kA
Insulation Class - B (130 °C) std · F (155 °C) opt.
Dielectric Strength 1 min 2.5 kV (LV) / 3.5 kV (1000 V opt.)
Mechanical
Housing Material Extruded aluminum alloy 6063-T5
Conductor Material Cu 99.95 % ETP · Al 1350-H19
Cross-section (W × H) 3-ph 4-w Varies — see Configurations table below
Standard Length - 3 m / 10 ft (1 m – 3 m available)
Weight kg / m 8 – 42 kg/m (current dependent)
Bending Radius min 300 mm (12 in)
Environmental
Operating Temperature Ambient -5 °C to +40 °C (derate above 40 °C)
Storage Temperature - -25 °C to +70 °C
Relative Humidity non-cond. ≤ 95 %
Ingress Protection - IP54 (NEMA 1) · IP65 (NEMA 3R) opt.
Altitude - ≤ 2000 m (derate above)
Seismic IEEE 693 Qualified — High level
Compliance & Standards
UL - UL 857 Listed (file E######)
NEC - Article 368 compliant
IEC - IEC 61439-6 type-tested
NEMA - NEMA BU 1.1
RoHS / REACH - Compliant
Configurations
Available Variants & Part Numbers
Use this matrix to identify the exact SKU for your specification. Filter by current rating, conductor, and housing.
Name Current Conductor W × H (mm) Weight (kg/m) Housing Datasheet URL
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-1000-CU-N1 1000 Cu 190 × 120 13.0 NEMA 1 PDF
DC-W-1600-CU-N1 1600 Cu 210 × 145 18.5 NEMA 1 PDF
DC-W-2500-AL-N1 2500 Al 240 × 175 22.0 NEMA 1 PDF
DC-W-4000-CU-N3R 4000 Cu 290 × 220 34.0 NEMA 3R PDF
DC-W-6000-CU-N3R 6000 Cu 340 × 260 42.0 NEMA 3R PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF
DC-W-0630-CU-N1 630 Cu 180 × 110 9.2 NEMA 1 PDF

Certifications & Compliance

All Busway products are designed, manufactured, and tested to international and domestic standards. 
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Star
UL 857
Busways & Fittings
Row of enclosed server racks in a data center

https://21727518.fs1.hubspotusercontent-na1.net/hubfs/21727518/LSBus_MAY_2026/Data_center_icon.png Data Centers

Future Power Architectures: Some data center environments may evaluate DC distribution strategies as power density, efficiency, and infrastructure needs continue to evolve.

Scalable Planning: A modular DC busway approach may help support organized layouts and future-ready power distribution planning.

Documentation Confirmation: DC-Way details should be reviewed with LS Busway before specifying the system for a data center project.

Downloads

Engineering Documents

PDF
SCCR Documentation — All Products

320 KB

PDF
RoHS / REACH Compliance Declaration

140 KB

Technical FAQ

What is DC-Way used for?
DC-Way is intended for direct-current power distribution applications, including battery energy storage, EV charging infrastructure, and other DC power environments. 
Why is DC power distribution important for these applications?
 Many energy storage, EV charging, and renewable energy systems rely on DC power at some stage of operation. A dedicated DC busway solution can help support organized distribution in these environments.
Where could DC-Way be applied?
DC-Way may support applications such as battery energy storage systems, EV charging infrastructure, renewable energy projects, and other electrical systems that use DC power distribution.
Who should I contact for DC-Way information?
 Please contact LS Busway for the latest DC-Way availability, specifications, and project-specific guidance.
Secondary_CTA_Pattern

Need Help Specifying?

Our application engineers can help you select the right busway system, provide layout
assistance, and generate a project-specific quotation.